How To Build A Concrete Batching Plant?

The construction quality of a concrete batching plant directly determines production efficiency, concrete quality, and operational safety. As a company deeply rooted in the manufacturing and export of construction machinery, Haomei Machinery focuses on the core concerns of overseas clients. Drawing on practical experience from thousands of overseas projects, it has compiled a comprehensive guide for building a concrete batching plant centered on high-quality equipment, helping clients achieve scientific planning and efficient implementation using highly adaptable equipment.

Here are the 4 steps to build a concrete batching plant:

1. Preliminary planning and equipment selection:

The core is to accurately select suitable concrete batching plant equipment based on the project's production capacity and local working conditions, while simultaneously advancing preliminary preparations and compliance approvals. Specific key points are as follows:

- Equipment selection and matching:

Clearly define production capacity requirements. Haomei Machinery's full range of export-oriented concrete batching plant equipment from HZS25 to HZS300 can be flexibly matched—the HZS50 model (400 cubic meters per day) is suitable for small to medium-sized overseas projects, while the HZS120 and above models (960 cubic meters per day and above) are recommended for large-scale infrastructure projects. All equipment series comply with international certification standards such as CE and ISO, and core components use internationally renowned brands, adapting to global 220V-480V voltage standards and extreme climate conditions from -30℃ to 50℃.

- Site planning and coordination:

Site selection must ensure smooth raw material transportation channels and sufficient space for equipment hoisting. Haomei Machinery provides detailed equipment installation drawings and site planning schemes to facilitate efficient preliminary preparations.

- Compliance approval support:

Assistance is provided in providing a complete set of equipment certification documents and customs clearance materials, significantly improving local approval efficiency.

2. Site survey and foundation construction

Surveying and construction are conducted based on equipment installation requirements to solidify the foundation for safe equipment operation. Key points include:

- Precise survey guidance:

Haomei Machinery provides targeted foundation design parameters (the bearing capacity of the foundation for core equipment such as the mixing unit and cement silo must be ≥250kPa). The technical team can provide remote guidance on soil testing and foundation design.

- Standardized construction requirements:

Strict adherence to equipment embedded part requirements. Embedded parts are precisely prefabricated and supplied by Haomei Machinery, with an error controlled within ±2mm. The mixing unit foundation is poured with C30 or higher grade reinforced concrete, with a curing period of no less than 28 days.

- Supporting drainage design:

A drainage system is planned according to the drawings, ensuring a slope ≥3‰ to prevent rainwater accumulation and damage to equipment components.

3. Core equipment installation and intelligent commissioning

Relying on professional installation guidance and precise commissioning, the concrete batching plant equipment's performance is fully utilized. The specific process is as follows:

- Professional installation support:

Overseas technical engineers can be dispatched for on-site guidance, or high-definition installation tutorial videos and remote technical support can be provided; following the principle of "main body first, then auxiliary equipment," priority is given to completing the hoisting and positioning of core equipment such as the mixing host and batching machine.

- Core equipment advantages:

Haomei Machinery's export-type mixing host adopts a twin-shaft forced mixing design, equipped with wear-resistant alloy liners and blades, increasing service life by 30%; the intelligent batching machine is equipped with high-precision sensors, with a batching error of ≤±1%.

- Multi-dimensional commissioning:

Single-unit commissioning verifies the stability of core components such as the motor and hydraulic system; integrated commissioning, through Haomei Machinery's intelligent control system, precisely sets the mixing time from 60-180 seconds to ensure efficient equipment operation; equipped with a multi-language operation control system, supporting Chinese and English switching for convenient operation.

4. Acceptance, commissioning, and equipment operation & maintenance

Focusing on equipment performance acceptance and full-cycle operation and maintenance to ensure the long-term success of the project, the core points are as follows:

- Standardized acceptance:

Verifying the accuracy of batching, mixing uniformity, and compliance of safety protection devices (emergency braking, dust removal systems, etc.) against international standards and equipment parameter tables, providing an equipment acceptance standard manual to facilitate smooth acceptance.

- Pre-commissioning training:

The technical team conducts specialized training for operators on equipment operation and daily inspections.

- Global operation & maintenance:

Providing 24-hour multilingual technical support, direct shipping of core spare parts from overseas warehouses for rapid replenishment; and annual equipment maintenance services to extend equipment lifespan.

The core of building concrete batching plants lies in selecting equipment suitable for the working conditions, reliable quality, and professional service guarantees. Haomei Machinery has been deeply involved in the export of construction machinery for many years, with a fully controllable chain from equipment R&D and production to overseas installation and operation and maintenance. Its full range of concrete batching plant equipment combines high stability, high cost-effectiveness, and strong adaptability, serving infrastructure projects in over 50 countries and regions worldwide. For equipment selection solutions or detailed equipment parameters tailored to specific overseas markets, please feel free to contact our overseas sales and technical team.